RECORD-S CAN BE EQUIPPED WITH 4 DIFFERENT TYPES OF MAGAZINES:

HIGH SINGLE LEVEL, has a single loading plane of 280mm positioned at guide channel height that is automatically adjusted to the process bar diameter by PLC. To guarantee operator safety, the high single level is protected by the front loader door which, when opened by means of a safety hinge, inhibits dangerous movements. MULTI-LEVEL 3 LEVELS, has 3 300mm load levels positioned one above the other from ground to channel height and are managed by a micro switch to detect the bar and determine any empty levels. The bar diameter is adjusted manually by the operator using a micro metric screw. To guarantee operator safety, the multi-level 3-level is protected by barriers which, if interrupted, inhibit dangerous load lifter movements leaving the bar loading area free and accessible to the operator. LOW SINGLE LEVEL comes in three versions of 300-500-700mm load floor capacity positioned at a height between 500mm and 900mm from the ground according to the channel height. The single level is managed by a micro switch to detect the bar, bar diameter is adjusted manually by the operator through a micro metric screw. To guarantee operator safety, the low single level is protected by barriers which, if interrupted, inhibit dangerous load lifter movements leaving the bar loading area free and accessible to the operator. BUNDLE, has a load capacity of 2000Kg and a bar storage area of 400x400mm. It allows you to load the bundle of bars that comes from the ironworks then, through the motorised polyurethane belts, separate the bars individually to feed the loader. The bar diameter is adjusted manually by the operator through a micro metric screw, it is a system suitable for large mass production. To guarantee operator safety, the bundle is protected by barriers which, if interrupted, inhibit dangerous load lifter and motorised belt movements leaving the bar loading area free and accessible to the operator.

AUTOMATIC MANAGEMENT

RECORD-S loader management is entrusted to a PLC, which interacts with a Brushless motor and with digital solenoid valves, to regulate feed speed, thrust force and all the automations.

RECORD-S CAN BE EQUIPPED WITH 3 DIFFERENT TYPES OF LATHE LOADER INTERFACES:

STAGED TELESCOPIC TUBE: direct interface between loader and lathe. This system has the possibility of lengthening and shortening in order to be able to follow the movements of the sliding head spindle and its last stage has a diameter equal to the maximum passage of the loader bar. HYBRID BUSHING: this type of lathe loader interface can be installed upon customer request. A pneumatic system of interchangeable oil-bath polyurethane bushings which support the rotating bar outside the loader. This type of bushing is anchored to the back of the sliding head spindle and, since joined, it moves back and forth on the basis of sliding head movements. Necessary for those sliding head lathes that have the double possibility of working bushing/no bushing. CENTRING DEVICE: this type of lathe loader interface can be installed upon customer request. A system of interchangeable bushings with mechanical opening that can rotate up to the same rpm of the lathe spindle and support the rotating bar outside the loader. This type of centring device is anchored to the back of the sliding head spindle and, since joined, it moves back and forth on the basis of sliding head movements. Necessary for those sliding head lathes that have the double possibility of working bushing/no bushing.

SLIDING HEAD TRACKING

RECORD-S is equipped with an innovative pneumatic tooth clutch which, by means of a mechanical connection with the lathe spindle, moves the loader axle in sync with sliding head movements in a constant and precise manner.

FRONT BUSHING

At the front part of the loader, RECORD-S has an mm X mm adjustable bushing by PLC: thanks to this device, it is possible to achieve high bar rotation performance.

GUIDE CHANNEL

RECORD-S has a channel composed of quickly interchangeable guides based on the bar diameter to be processed. The guides, with a “u” section, made of polyurethane material, are high performance due to the high bar processing speeds.

SEGMENT MANAGEMENT

RECORD-S has two types of segment management: 1) Back extraction performed by means of a self-centring extractor, which allows the piece inside the magazine to be extracted and expelled into the special recovery tank. This type of extraction does not require any adjustment and setting as the extractor is self-centring and allows for a standard piece of maximum 420mm to be extracted. 2) Front ejection performed by ejecting the segment from the front of the lathe clamp, pushing the segment to be unloaded with the load of the new bar in the lathe clamp. It is used to work bars of maximum diameter with respect to the lathe spindle turn buckle as there would be no space to grasp the bar with the elastic clamp on the outside of the diameter.

LANCE SYSTEM

RECORD-S has a retractable lance that allows you to maintain reduced measurements on the total length of the loader by hooking it to the cover during bar change. The lance has a front rotor where the elastic bar clamp is mounted and allows rotation at the same rpm of the lathe spindle. It includes rotating brass bushings along the length that do not seize inside the spindle.

ELECTRIC PANEL / INTERFACE

RECORD-S includes an electrical system entirely designed and assembled in Top Automazioni with high quality brands such as: Phoenix, Eaton, Esa, Siboni. TOP AUTOMAZIONI includes any interface required by the lathe on its loaders wired to the specifications of the lathe manufacturers such as: 24-pole interface, profibus interface, ethercat interface, modular multipolar interface.

SEGMENT UNLOADING

RECORD-S has a segment unloader on the back of the magazine where they are collected in a 200x200x850 tank.

OIL PUMP AND FILTER

For guide channel lubrication, RECORD-S includes a gear pump with a capacity of 7.5 litres connected to a 90 micron filter that cleans the oil before putting it into circulation in the hydraulic system. The filter is easily reachable to perform periodic cleaning, which is indicated by a vacuum gauge indicator.