7” GRAPHIC TOUCHSCREEN PLC WITH INTEGRATED REMOTE CONNECTION

The graphic touchscreen PLC with Codesys3 programming protocol ensures instant page changes in the graphical interface, developed and patented by Top Automazioni. The interface allows real-time management of: axis position data, loader-lathe signals, proximity status, sensors, valves, and pneumatic actuators, as well as work phases and piece counting. The 7” color touchscreen provides intuitive control of the loader’s functions and parameters. The system includes advanced diagnostics and alarm management, even remotely.

BAR MEASUREMENT SYSTEM WITH MECHANICAL PROBE

The mechanical measurement device (flap) of POWER accurately detects the bar length and ensures high reliability under all operating conditions, including:

• Presence of oil on the bar or in the measurement area,

• Different bar cross-sections or materials,

• Variations in light or reflectivity in the measurement zone.

TOP® PATENTS: CENTERING DEVICE AND 5/6-STAGE TELESCOPIC SYSTEM

POWER can be equipped with the following innovative patented solutions by Top Automazioni:

• Self-centering movable centering device: Equipped with 6 rollers, it is mounted on the back of the sliding headstock carriage and replicates its movements to support the bar up to the spindle entry. This reduces vibrations, improves surface finish, and shortens cycle times.

• Compact telescopic system: Available in 5- or 6-stage versions, it is mounted between the front plate of the loader and the rear of the lathe spindle. It extends and retracts in sync with the headstock movements, protecting the rotating bar and supporting the pusher. Both the 5- and 6-stage versions measure 130 mm when retracted, with a stroke of 315 mm (5 stages) or 425 mm (6 stages).

POWER is equipped with a quick coupling/ decoupling guide channel change system, reducing setup times when guide channel replacement is required.

Available guide channels: Ø12, Ø15, Ø18, Ø20, Ø22, Ø23, Ø25, Ø28, Ø30, Ø32, Ø34, Ø35, Ø37, Ø38

POWER synchronizes the movements of the lathe spindle with the bar feeder axis (pusher) via a mechanical arm connected to the sliding headstock carriage.

The PLC controls the engagement and disengagement of the bar feeder axis from the spindle movements by activating or deactivating a pneumatic toothed clutch in a fraction of a second, ensuring precise synchronization.